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With the development of science and technology, electronic truck scale cheating is also more and more cheating means are also emerging: cheating outsiders, cheating drivers, drivers and Secretary-General collusion cheating inside and outside the body, the use of vehicle parking to cheat, the use of instrument input Tackle cheats, cheat with fake bills, cheat with remote controls, and more. In view of the above phenomenon, our company introduced advanced anti-cheating electronic truck scale system, unattended truck scale system can effectively prevent the electronic truck scale non-standard weighing, plugging loopholes for the user to improve the protection.

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How to maintain electronic Floor Scale? Electronic Floor Scale configuration mainly by the load-bearing force transmission institutions (scale body), high-precision weighing sensor, weighing the three main components of the instrument, which can complete the electronic weighing the basic weighing function, so the maintenance of electronic platform , Mainly for the three major maintenance of the main main.

Maintenance of the platform (more critical)

(1) scale platform around the gap may not have a stone, coal and other foreign matter.

(2) often check the limit clearance is reasonable, limit bolt and scale body should not collision contact.

(3) the connection once every six months maintenance, support the head coated with butter.

(4) It is forbidden to perform arc welding operation on the Floor Scale, if it is necessary to perform arc welding operation on the Floor Scale.

Please note the following: (disconnect the signal cable and the weighing display controller connection; arc welding ground must be set in the vicinity of the welded parts, and solid

Contact with the scale body; must not use the sensor to become part of the arc welding circuit)

Weighing display controller maintenance

(1) often check whether the wiring is loose, broken, ground wire is tight *.

(2) Weighing indicator When the controller is not used for a long time (such as more than a month), should be based on environmental conditions for power inspection, so as to avoid moisture or other adverse gas erosion affect reliability.

(3) Weighing display controller to avoid close to the heat source, vibration source.

(4) the use of the environment should not be flammable and explosive gases or dust.

(5) in the weighing display controller on the same phase can not be receptive load, such as doorbell and so on.

(6) Weighing indicator When the controller is not used for a long time, replace the fuse, move the position or remove dust, etc., be sure to cut off the power.

(7) Weighing display controller in the event of failure should be quickly power, and then notify the professional departments and personnel to check the order, the user may not arbitrarily open the chassis, but not free to replace the internal parts.

(8) Division personnel and instrument maintenance personnel are required through specialized training to engage in operation and maintenance.

Replace the sensor

(1) open the sensor (damaged) above the cover, with jack jack up the weighing platform, remove the sensor ground.

(2) Open the junction box and release the damaged sensor cable from the junction box. Pull out the cable at the sensor end. Note: In the drawing line, with a lead through the scale body, so that when the replacement of the new sensor, the cable through the scale body into the junction box.

(3) Referring to the method of the second item, the sensor cable is passed through the scale body into the junction box.

(4) according to the wiring diagram of the cable wire core fixed in the corresponding junction box on the junction box.

(5) release the jack, flat scale platform, cover the cover.

(6) After replacing the sensor, the truck scale must be reset and corrected.

(7) After the sensor is installed, its excess cable should be placed in bundles and shall not be placed directly on the base floor.

(8) In order to ensure the consistency and interchangeability of the sensor, the sensor cable can not be arbitrarily cut off.

(9) installation and removal process, shall not be scratched, bump sensor phenomenon, and to protect the cable.

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As an integral part of the truck scale – weighing platform, the choice of materials and performance will have a direct impact on the life of the truck scale, what kind of scales to scale platform for their own use? This issue has become one of the key factors in purchasing truck scale. Weighing scales produced by each manufacturer are the same, the following example to weighbridge manufacturers analyze the structure and classification of electronic truck scales body performance:

Scale by the scale body structure can be divided into: U-shaped steel weighbridge, channel weighbridge, I-beam weighbridge, reinforced concrete weighbridge (common name cement scale)

1, channel steel and U-shaped steel contrast. ① first say that the channel scale body, which is based on the main channel of the channel, and then connected to the cross-section of a road, the bottom then seal plate. U-shaped steel scale body, it is based on the principle of the bridge, with U-shaped steel at the bottom of the support, there is no sealing plate, there is no mold partition. In comparison, the same type of scale body, channel weigher body weight than the U-scale steel body. The cost should be higher than the U-shaped steel scale. Channel plate body has a sealing effect of tension plate, U-beam is not. ② From the welding point of view, U-shaped steel scale is full of welding, and channel scale is spot welding. Therefore, the industry believes that U-shaped steel better than the channel. Currently manufacturers in the market weighbridge manufacturers mainly U-shaped steel and channel, in which the U-shaped steel weighbridge in the market to become mainstream, in the United States, Germany, China and the world weighbridge manufacturers have adopted U-shaped steel structure, U-type electronic platform. ③ channel belongs to the third generation of weighing products, channel said that the bottom has two support beam, the middle is empty, so hold the performance should be worse. Simply said that the ratio of steel is not very reasonable, equal to the channel steel pipe patchwork up. However, from the weight of the same tonnage channel than the U-shaped steel weight.

2, I-beam also known as steel beam, is a cross-section of the long strip of steel. Its specifications to the waist height (h) * leg width (b) * waist thickness (d) milligram, such as “workers 160 * 88 * 6”, which means that the waist height of 160 mm, leg width of 88 mm, waist thickness 6mm I-beam. I-beam specifications are also available models that the waist height of the centimeter, such as work 16 #. Waist height of the same beam, if there are several different leg width and waist thickness, abc to be added to the right of the model to be different, such as 32a # 32b # 32c # and so on. I-beam ordinary I-beam and light I-beam, hot-rolled ordinary I-beam specifications for the 10-63 #. The supply of hot-rolled by the agreement between the supply of ordinary I-beam specifications for the 12-55 #. I-beam is widely used in various building structures, bridges, vehicles, brackets, machinery and so on. I-beam in the electronic floor scale industry is less used, domestic and foreign counterparts mainly U-shaped steel and channel. 3, reinforced concrete weighbridge (commonly known as cement scale) with the full electronic weighbridge, digital electronic weighbridge, the biggest difference is that analog electronic platform scale body structure, the former is reinforced concrete structure, the latter is all-steel structure. These electronic platform scales commonly used electronic weighbridge instruments used in the junction box, the printer sensor is generally the same, working principle, lightning protection facilities are basically the same, the basis of the construction of the same weighbridge, there is no essential difference in function. However, cement scales in the production cycle than the all-steel structure is much longer, so to use the cement scale as a truck scales. it is best to consult with the manufacturers earlier as soon as possible to avoid delays in putting into use the time scale.

The advantages of cement scale: a fundamental solution to the whole process of using the weighbridge scale due to rain and sun, acid and alkali corrosion and structure of the thermal expansion and contraction scale body corrosion, the use of precision, shorten the service life and other issues, the anti-anti Rot capacity, structural stability, self-weight, accurate positioning, no deformation, maintenance-free.

The choice of electronic platform

First, electronic tonnage of tonnage, the greater the tonnage of the more expensive prices; Second, the length of the electronic platform, the longer the higher the price. Therefore, we must choose the right one is the most affordable. First of all, to determine the scale of electronic platform scales to scale platform mesa size selection should measure the data of the car, such as wheelbase, wheelbase. Electronic platform. There is OK to determine the good range, according to the day-to-day production of vehicles weighing the maximum weighing weights and business development may require the maximum weight up to 20 percent for the purchase of electronic weighbridge reference. That is, the current weighing of the largest cargo enterprises is assumed to weigh 60 tons, truck scales selection of about 80 tons range is better.

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Efficient warehouse design relies on a complex balance of infrastructure, equipment, and inventory to facilitate organization and seamless operations.

One of the most important considerations: warehouse racking. An efficient racking layout is essential to your overarching warehouse infrastructure and design, since your racking system will, in large part, determine related factors, including your use of floor and vertical space, inventory access, docking locations, shipping areas, and other components.

With so much riding on your warehouse racking layout, it’s clear that brainstorming an efficient solution requires time and excellent planning. Here are 10 steps and recommendations to get you started:

1. Listen to Your Contractors & Managers
2. Understand Your Storage Requirements
3. Maximize Your Physical Storage
4. Plan for Expansion and Scalability
5. Consider Going Mobile
6. Bank on Durability
7. Choose Your Racking System
8. Determine Your Budget
9. Map Your Warehouse
10. Implement a WMS

1. Listen to Your Contractors & Managers

You may be tempted to jump straight into planning your warehouse racking layout, but that would be a mistake. Before you begin, talk to knowledgeable contractors (like your material handling company), your warehouse manager(s), and even your drivers: They have years of experience in warehouse facility operations and planning, not to mention experience in your specific warehouse. Explain your goals and requirements, and then listen to their suggestions.

2. Understand Your Storage Requirements

Racking starts with your storage system: Are you storing large pallets packed with large goods, or do you favor smaller pallets with individual or small products? Do you carry both high-flow and low-flow products? Racking should adjust to your storage requirements, not your storage requirements to your racking.

3. Maximize Your Physical Storage

An empty warehouse may look like a gaping maw, but the reality is that there are physical constraints on your storage space. Your job, when designing an efficient racking system, is to make the best use of finite space.

Start by arranging your racks in long rows – not short bursts – to get maximum use from your space. Don’t stack your pallets against the wall, as this limits efficiency, and scrap the hard-to-navigate L-shaped warehouse layout. Prioritize product access and warehouse navigation. Work to fully optimize your warehouse storage (including floor space and vertical storage).

4. Plan for Expansion and Scalability

If there’s a good chance you’ll someday want to increase your warehouse storage space, start planning for that now by choosing a modular racking solution, which is easily adjustable, versatile, and expandable. That said, developing a customized storage solution today can eliminate (or reduce) the need for future expansion, by accurately predicting storage needs to prevent overflow.

5. Consider Going Mobile

Not tech-mobile, but physically mobile: Moveable pallet racking systems can almost double your storage capacity via mobile carriages that maximize unused aisle space. Even better, almost any warehouse item can be stored on this mobile racking – even items that require heavy equipment, e.g. a forklift, to move.

6. Bank on Durability

Racking, storage, and shelving are not a small investment, so make the most of your money by investing in a durable, made-to-last racking system. Consider product weight (ex. light-duty racking cannot exceed 660 lbs.) and the kind of wear and tear most common to your warehouse, and then opt for a racking system with a good cost-lifespan balance.

7. Choose Your Racking System

Several types of racking systems are available – selective racks (ex. for narrow aisle racking), drive-in racks and drive-through racks (ex. for high-density storage), push back racking (ex. for bulk storage), and flow racks (ex. for high-density storage) – and the type you choose depends on your warehousing needs. You’ll want to consider factors like available floor space, ceiling height, pallet type and size, fork truck type and lift height, and budget, among other factors.

8. Determine Your Budget

Once you understand your basic racking system needs, one of the first considerations is budget: the total cost for racking equipment, plus design and installation. Don’t cut corners: the goal is not the cheapest total, but rather the “best cost solution,” – the racking product and layout that best fits your warehousing needs. Once you’ve defined your needs and developed an ideal racking layout, then you’re ready to price-shop for the best deal.

9. Map Your Warehouse

Before you buy, map your warehouse layout. Account for all the considerations above, and add to them other important concerns, like shipping and receiving areas, the employee lunch room, managers’ offices, etc. A physical map will force you to consider all unmovable or unchangeable factors – columns, doors, and other obstructions – that you must design around, as you plan an efficient racking system.

10. Implement a Warehouse Management System (WMS)

An efficient racking system doesn’t do you any favors if your employees don’t know where things are stored. A good warehouse management system will keep your inventory and operations as well organized as your new racks.

And there you have it – 10 steps to building an efficient warehouse racking layout. For more tips from pros who have been-there-done-that, check out our 50 Expert Warehouse Racking Ideas, Strategies and Systems to Maximize Productivity.

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When it comes to your warehouse workers’ safety, one area to keep in mind is pallet racking safety. You have to be able to rely on your storage equipment day in and day out, so ensuring that pallet racking remains serviceable and safe is critical to your operations and workers’ safety. Simply relying on an annual rack safety inspection by an approved rack inspector is not enough. You also should conduct regular internal inspections each week, every other week, or once a month.

During these regular rack safety inspections, check for damage and defects to your pallet racking. You also can make sure that workers follow safety protocol when working on or near pallet racking, including following load capacity guidelines. Keeping our three pallet racking safety tips in mind during these inspections also is important to maintaining safe working conditions:

1. Verify Pallet Racking is Labeled Correctly
2. Inspect all Racking Frame Components and Accessories
3. Properly Place and Manage Pallet Rack Loads

Continue reading to learn more about each of our pallet racking safety tips.

1. Verify Pallet Racking is Labeled Correctly

Unfortunately, one of the most critical pallet racking safety tips is often the most overlooked: proper weight capacity labels. When your pallet rack system is properly labeled, workers immediately know the pallet rack capacity, exactly how to position loads, and how many items to place. This knowledge ensures the racking system’s strength and integrity. Something as simple as the right warehouse rack label gives everyone critical information at a glance and reminds them of the beam weight limits to create a safe storage environment.

2. Inspect All Racking Frame Components and Accessories

Pallet rack systems have several components, including the front and rear posts, or uprights, baseplates, various braces, and beams. These components can sustain damage from forklifts, incorrect system construction, and incorrect pallet insertion, among other errors or accidents. To ensure pallet racking safety, inspect all system components and accessories regularly:

• Front and rear posts/uprights
• Footplates
• Floor fixing anchors
• Shims
• Bracing
• Beams
• Beam locks
• Column guards
• Decking
• Anti-collapse mesh or netting
• Load notices/pallet racking system labels

It’s also imperative that you inspect the front and rear beams of your pallet rack system. In most cases, forklift truck forks cause damage to beams when workers misjudge the distance when collecting pallets or when the forks are longer than the pallet they insert. Also, be on the lookout for bending beams, or deflection. Some amount of deflection is normal, but if your workers overload your pallet racking system, your beams will exhibit excessive deflection. If your inspections reveal deflection, reposition your load or remove some of the load after ensuring the integrity of the beams.

While inspecting beams, don’t overlook beam locks. These devices prevent beams from inadvertently dislodging during regular loading and unloading. The locks may be made of plastic or metal, and they must meet SEMA Code. Replace any locks that are broken or missing.

Finally, check your pallet racking system accessories for damage. These accessories are optional, but damage to them can indicate improper forklift operation or highlight damage to other system components.

3. Properly Place and Manage Pallet Rack Loads

Begin by ensuring everyone knows the pallet rack’s capacity before loading it. All weight capacities should be verified and labeled properly. Ensure that workers pay special attention to weight capacity for upper levels and that they store the heaviest loads in lower levels or on the floor. Warehouse managers also should slot storage so that light pallets are in high bays and heavy pallets are in lower bays, particularly with mixed loads.

Effective warehouse storage also entails avoiding incorrect or unsafe rack loading. Workers must understand that loading pallet racks goes beyond weight versus structure. They must know how to account for dimensions, shape, and size or density of the load and the way in which it will sit on storage racks. Train workers to be aware of the types of loads that will sit on wire decks, how they will sit, and how they could affect the rack capacity. These loading concerns should be at the forefront of warehouse managers’ minds each day as well.

Pallet racking safety is crucial for workers’ well-being and efficient operations. As such, warehouse managers should regularly inspect their racking systems to be proactive in preventing collapses and injuries. During these regular inspections, check for damage and defects while also ensuring that workers are properly loading the racks and operating the forklifts to prevent damage.

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